Turbine Part

    Initial situation

    The task is to produce different parts of an aircraft turbine in difficult to cut titanium. A big challenge in this material is to machine the precise bores. First priority in such expensive parts is process reliability.

    Material: Titanium

      Metric           Imperial
    Bore-Ø: 44.442 +0.025 mm   1.7497 +0.001 in
    Length: 80 mm   3.1496 in


    Requirements

      Metric            Imperial
    Surface: Ra 0.8 µm   Ra 32 µin

     

     

     

     

    The URMA solution

    Standard RX medium reaming tool

    Modular reaming tool with integrated compensation mechanism

    The high precise ground carbide insert takes the responsibility for the final diameter.

    More about RX medium

    Cutting data URMA machining

      Metric       Imperial    
    Cutting speed: Vc 15 m/min            SFM: 50 ft/min
    Feed per tooth: fz 0.10 mm   ipt: 0.004 in
    Number of teeth:   10          
    Feed:  fv 108 mm/min   ipm: 4.4 in/min
    Radial stock removal: ap 0.08 mm   D.O.C.: 0.003 in

    Highlights

    Final size responsibility is took by the reaming tool
    No wear compensation needed
    The surface is within measured and visual roughness specifications
    No scrap parts due to highest process reliability

    Do you have any questions?

    We look forward to getting in touch with you.